Development and Application of Intelligent Early Fault Warning Platform for Coal Mills in Large Coal-Fired Power Units
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更新:2026-10-19 18:08:14 浏览:1次
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摘要
Coal mills in large coal-fired power units operate under strongly coupled multivariable conditions, time varying loads, and slow degradation processes, which are difficult to detect using conventional alarm logic. Distributed control system (DCS) typically relies on fixed thresholds for single parameter, which can delay warnings, miss incipient faults, and generate large numbers of low value alarms for operators. In this work, an integrated intelligent monitoring framework for coal mills that combines platform data support, multiparameter fault warning, and quantitative health assessment is developed. Initially, a hierarchical early warning platform is established for thermal power plants by integrating dedicated communication interfaces with an efficient data processing architecture, thereby addressing the limited computing capacity and restricted data interaction of conventional monitoring systems. Subsequently, a multiparameter state estimation technique (MSET) is introduced with online dynamic memory matrix updating and adaptive threshold setting to capture weak early fault signatures. Moreover, a reconstruction and similarity assessment model based on a deep neural network (DNN) is used to continuously quantify coal mill health by exploiting nonlinear relationships among multiple process variables. The on-site application results show that the warning accuracy of this system exceeds 90%, which significantly enhances the intelligent monitoring level of unit operation and demonstrates promising engineering application value.
关键词
Coal-fired power units, multivariate state estimation, deep neural network, health assessment, warning platform
稿件作者
Mingyang Qin
Harbin Institute of Technology
Pengyu Jiang
China Datang Group Science and Technology Research General Institute
Yafei Xu
Zhengzhou Advanced Research Institute, Harbin Institute of Technology
Datong Liu
Harbin Institute of Technology
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